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Insights Newsletter


Volume 1, Issue 1
PDF Version (743K)

The Lowdown on Increasing Uptime

Squared belt ends increase belt life and reduce maintenance costs
One of the best ways to maximize mechanical fastener splice life is to make sure both belt ends are properly squared prior to fastener installation. By performing this simple procedure you can significantly extend fastener life. Problems associated with mistracking, such as premature belt and splice wear, load spillage and fastener pullouts will also be reduced, resulting in less maintenance downtime. Refer to the reverse side for simple belt squaring techniques.

Proper tools simplify the job
Flexco is commited to providing maximum splice performance with minimal downtime. That is why we have portable, easy to use, and safe installation tools and accessories like the Clipper® 845LD Cutter. The 845LD cutter was designed to achieve straight cuts safely and quickly on belts up to 1/2" (13 mm) thick. It features a shielded, double-edged safety blade that is chain-driven from either end of the cutter to simplify cuts in both directions. The 845LD is constructed from a lightweight, non-corrosive aluminum and is safely operated by one person. For more information, order literature number X1061.

How to Properly Square a Belt End

The following simple steps will help ensure that a belt is properly squared prior to mechanical fastener installation.

Step 1. Prior to any work on your conveyors, be certain that the power has been turned off and that the belt is "locked out."


Step 2. Measure the belt width and establish center points at intervals of 3 to 5 feet (1 to 1.5 M). A distance of 15 to 20 feet (4.5 to 6 M) back from the intended splice area is recommended.

Step 3. Using either a steel straightedge or a chalk line, mark the average center line through the points measured in Step 2.

Step 4. Using a square, draw a line perpendicular to your average center line across the belt width.


Step 5. For even greater accuracy in preparing your squaring line � and on belts with worn edges � after completion of Step 3, mark two lines (B & C) equal distance from the center line in the area where the splice will be installed. Lines B & C must be parallel to the center line.

Step 6. Measure back from the intended splice area to a distance approximately equal to three times the belt width. At this point drive a nail or an awl on the center line. Using the nail or awl as a pivot point, swing an arc, marking the belt across its entire width.

Step 7. Where this arc intersects the two smaller lines (B & C) marked parallel to the belt center line, align a steel straightedge through these points and trace the line across the width of the belt. The resulting line is the true square.

Step 8. Cut the belt at this line using the Clipper® 845LD Belt Cutter.

Step 9. Repeat Steps 1-8 on the other belt end.



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